Tag Archives: 3 phase motor

China wholesaler 1.5kw 2840rpm Horizontal Installation 3 Phase Gear Motor for Conveyor with Best Sales

Product Description

Product Description

Three-Phase Motor is an electric motor driven by a three-phase AC power source.
They are widely used as power sources for industrial equipment and machinery. Also called three-phase induction motors (induction motors), they are generally powered by a three-phase AC power supply of 200 V, 110V, 380V and so on.
Three-Phase Motors consist of a stator, rotor, output shaft, flange bracket, and ball bearings.

YS (MS), YE3, Y4 Motor Series

YS (MS), YE3, YE4 series three-phase asynchronous motors with Aluminum housing adopted the newest design and high quality material.lt is conformity with the IEC 34-1 standards. The efficiency of the motors can meet EFF2 and EFF1 if requested. That good features: perfect performance low noises light vibration, reliable running, good appearance, small volume and light weight.

YEJ Brake Motor Series

Brake motor is made of 2 parts: three-phase asynchronous motors and brake, it belongs to three-phase-asynchronous motor derived series. Manual brake release and bolt release are 2 forms of brake. Brake is the main components of the brake motor. Its working power divided into 2 categories: One is AC braking, the other is DC braking.  Our company produces brake motors are DC brake motors, the advantage of the braking torque is below, easy installation, braking response speed, high reliability, versatility and other advantages.

To the Ac power to the brake coil is provided with suction cups for low voltage winding rated DC voltage. A single-phase AC power is rectified then supply to a sucker winding to make it work so the brake motor terminal box fitted with a rectifier, wiring diagram below.Brake motor braking time (t) is the time from the motor and brake stopping the power to the shaft completely stopped, under normal circumstances, for 63 to 880 frame size motor, the braking time is 0.5 seconds. For o-132 frame size motor the braking time is 1 second, For 160 to180 frame size motor, the braking time is 2 seconds.

YVP Frequency Conversion Motor Series

YVP speed has become the popular way, can be widely used in various industries continuously variable transmission.
In the variable frequency motor speed control system, using power electronic inverter as a power supply is inevitable that there will be high harmonics, harmonic greater impact on the motor. Mainly reflected in the magnetic circuit and the circuit harmonic magnetic potential harmonic currents. Different amplitudes and frequencies of harmonic currents and magnetic flux will cause the motor stator copper loss rotor aluminum consumption. These losses of the motor efficiency and power factor reduction, the majority of these losses into heat, causing additional heating of the motor, causing the motor temperature increases, the increase in temperature generally 10~20%. As a result of electromagnetic interference power, conduction and radiation, the stator winding insulation aging, resulting in deterioration of the common-mode voltage and leakage current of accelerated beaning, bearing perishable, while the motor screaming. Since harmonic electromagnetic torque constant harmonic electromagnetic torque and vibration harmonic MMFs and rear rotor harmonic current synthesis. The torque of the motor torque will generate pulsating issued, so that the motor speed vibration is low.
Our produce YS, IE2, IE3, IE4 Series Universal three-phase asynchronous motor design, our main consideration is the motor overload, starting performance, efficiency and power factor. Another major consideration for non-sinusoidal motor power adaptability. Suppose the influence of higher harmonic current to the motor. Since the motor is increased when the working
Temperature of the low-frequency region, class F insulation dl ass above, the use of polymer insulation materials and vacuum pressure impregnation process, and the use of special insulation structure. Ln order to reduce the electromagnetic torque ripple, improve the precision mechanical parts to improve the quality level constant. high-precision bearing mute. n order to eliminate vibration motor, the motor structure to strengthen the overall design.

Operating conditions:

Ambient temperature: -15ºC<0<40ºC Duty:  S1 (continuous)
Altitude: not exceed1000m Insulation class:  B/F/H
Rated voltage: 380V, 220V-760Vis available Protection class: lP54/IP55
Rated frequency: 50HZ/60HZ Cooling method:  IC0141

Production Flow

Product Overall & Installation Dimensions:

YS/MS Series:

 

Frame size lnstallation Dimensions B3 (mm ) lnstallation Dimensions B5 (mm ) lnstallation Dimension B14 (mm ) Mounting Dimensions  (mm )
A B C D E F G H K M N P S T M N P S T AB AC AD HD L
56 90 71 36 9 20 3 7.2 56 5.8 100 80 120 7 3 65 50 80 M5 2.5 110 120 100 155 195
63 100 80 40 11 23 4 8.5 63 7 115 95 140 10 3 75 60 90 M5 2.5 125 130 100 165 215
71 112 90 45 14 30 5 11 71 7 130 110 160 10 3.5 85 70 105 M6 2.5 140 150 110 185 246
80 125 100 50 19 40 6 15.5 80 10 165 130 200 12 3.5 100 80 120 M6 3 160 170 135 215 285
90S 140 100 56 24 50 8 20 90 10 165 130 200 12 3.5 115 95 140 M8 3 178 185 137 226 335
90L 140 125 56 24 50 8 20 90 10 165 130 200 12 3.5 115 95 140 M8 3 178 185 137 226 335
100L 160 140 63 28 60 8 24 100 12 215 180 250 15 4 130 110 160 M8 3.5 206 206 150 250 376
112M 190 140 70 28 60 8 24 112 12 215 180 250 15 4 130 110 160 M8 3.5 222 228 170 285 400
132S 216 140 89 38 80 10 33 132 12 265 230 300 15 4 165 130 200 M10 4 257 267 190 325 460
132M 216 178 89 38 80 10 33 132 12 265 230 300 15 4 165 130 200 M10 4 257 267 190 325 500
160M 254 210 108 42 110 12 37 160 15 300 250 350 15 5 215 180 250 M12 4 320 330 255 420 615
160L 254 254 108 42 110 12 37 160 15 300 250 350 15 5 215 180 250 M12 4 320 330 255 420 675
180M 279 241 121 48 110 14 42.5 180 15 300 250 350 19 5 265 230 300 M15 4 355 380 280 455 700
180L 279 279 121 48 110 14 42.5 180 15 300 250 350 19 5 265 230 300 M15 4 355 380 280 455 740

YE3, YE4 Series:
 

Frame size lnstallation Dimensions B3 (mm ) lnstallation Dimensions B5 (mm ) lnstallation Dimension B14 (mm ) Mounting Dimensions  (mm )
A B C D E F G H K M N P S T M N P S T AB AC AD HD L
56 90 71 36 9 20 3 7.2 56 5.8 100 80 120 7 3 65 50 80 M5 2.5 110 120 100 155 195
63 100 80 40 11 23 4 8.5 63 7 115 95 140 10 3 75 60 90 M5 2.5 125 130 100 165 215
71 112 90 45 14 30 5 11 71 7 130 110 160 10 3.5 85 70 105 M6 2.5 140 150 110 185 246
80 125 100 50 19 40 6 15.5 80 10 165 130 200 12 3.5 100 80 120 M6 3 160 170 145 215 305
90S 140 100 56 24 50 8 20 90 10 165 130 200 12 3.5 115 95 140 M8 3 178 185 165 226 360
90L 140 125 56 24 50 8 20 90 10 165 130 200 12 3.5 115 95 140 M8 3 178 185 165 226 385
100L 160 140 63 28 60 8 24 100 12 215 180 250 15 4 130 110 160 M8 3.5 270 206 175 250 445
112M 190 140 70 28 60 8 24 112 12 215 180 250 15 4 130 110 160 M8 3.5 270 228 190 285 455
132S 216 140 89 38 80 10 33 132 12 265 230 300 15 4 165 130 200 M10 4 270 267 220 325 475
132M 216 178 89 38 80 10 33 132 12 265 230 300 15 4 165 130 200 M10 4 270 267 220 325 570
160M 254 210 108 42 110 12 37 160 15 300 250 350 15 5 215 180 250 M12 4 320 330 260 420 655
160L 254 254 108 42 110 12 37 160 15 300 250 350 15 5 215 180 250 M12 4 320 330 260 420 685
180M 279 241 121 48 110 14 42.5 180 15 300 250 350 19 5 265 230 300 M15 4 360 380 305 455 705
180L 279 279 121 48 110 14 42.5 180 15 300 250 350 19 5 265 230 300 M15 4 360 380 305 455 745

YEJ B3 Series H63-180:
 

Frame size Installation Dimensions (mm)
A B C D E F G H K AB AC HD L
63 100 80 40 Φ11 23 4 12.5 63 Φ7 135 120×120 167 255
71 112 90 45 Φ14 30 5 16 71 Φ7 137 130×130 178 305
80M 125 100 50 Φ19 40 6 21.5 80 Φ10 155 145×145 190 340
90S 140 100 56 Φ24 50 8 27 90 Φ10 175 160×160 205 400
90L 140 125 56 Φ24 50 8 27 90 Φ10 175 160×160 205 400
100L 160 140 63 Φ28 60 8 31 100 Φ12 200 185×185 240 440
112M 190 140 70 Φ28 60 8 31 112 Φ12 230 200×200 270 480
132S 216 140 89 Φ38 80 10 41 132 Φ12 270 245×245 315 567
132M 216 178 89 Φ38 80 10 41 132 Φ12 270 245×245 315 567
160M 254 210 108 Φ42 110 12 45 160 Φ14.5 320 335×335 450 780
160L 254 254 108 Φ42 110 12 45 160 Φ14.5 320 335×335 450 780
180M 279 241 121 Φ48 110 14 51.5 180 Φ14.5 355 370×370 500 880
180L 279 279 121 Φ48 110 14 51.5 180 Φ14.5 355 370×370 500 880

YEJ B5 Series H63-180:
 

Frame size Installation Dimensions (mm)
D E F G M N P S T AC HD L
63 Φ11 23 4 12.5 115 95 140 10 3 120×120 104 255
71 Φ14 30 5 16 130 110 160 10 3 130×130 107 305
80M Φ19 40 6 21.5 165 130 200 12 3.5 145×145 115 340
90S Φ24 50 8 27 165 130 200 12 3.5 160×160 122 400
90L Φ24 50 8 27 165 130 200 12 3.5 160×160 122 400
100L Φ28 60 8 31 215 180 250 14.5 4 185×185 137 440
112M Φ28 60 8 31 215 180 250 14.5 4 200×200 155 480
132S Φ38 80 10 41 265 230 300 14.5 4 245×245 180 567
132M Φ38 80 10 41 265 230 300 14.5 4 245×245 180 567
160M Φ42 110 12 45 300 250 350 18.5 5 320×320 290 780
160L Φ42 110 12 45 300 250 350 18.5 5 320×320 290 780
180M Φ48 110 14 51.5 300 250 350 18.5 5 360×360 340 880
180L Φ48 110 14 51.5 300 250 350 18.5 5 360×360 340 880

YEJ B14 Series H63-112:
 

Frame size  Installation Dimensions (mm)
D E F G M N P S T AC HD L
63 Φ11 23 4 12.5 75 60 90 M5 2.5 120×120 104 255
71 Φ14 30 5 16 85 70 105 M6 2.5 130×130 107 305
80 Φ19 40 6 21.5 100 80 110 M6 3 145×145 115 340
90S Φ24 50 8 27 115 95 120 M8 3 160×160 122 400
90L Φ24 50 8 27 115 95 120 M8 3 160×160 122 400
100L Φ28 60 8 31 130 110 155 M8 3.5 185×185 137 440
112M Φ28 60 8 31 130 110 160 M8 3.5 200×200 155 480

YVP B3 Series H63-180:

Frame size Installation Dimensions (mm)
A B C D E F G H K AB AC HD L
63 100 80 40 Φ11 23 4 12.5 63 7 135 120×120 167 260
71 112 90 45 Φ14 30 5 16 71 7 137 130×130 178 295
80 125 100 50 Φ19 40 6 21.5 80 10 155 145×145 190 340
90S 140 100 56 Φ24 50 8 27 90 10 175 160×160 205 390
90L 140 125 56 Φ24 50 8 27 90 10 175 160×160 205 400
100L 160 140 63 Φ28 60 8 31 100 12 200 185×185 240 430
112M 190 140 70 Φ28 60 8 31 112 12 230 200×200 270 460
132S 216 140 89 Φ38 80 10 41 132 12 270 245×245 315 525
132M 216 178 89 Φ38 80 10 41 132 12 270 245×245 315 525
160M 254 210 108 Φ42 110 12 45 160 14.5 320 335×335 450 850
160L 254 254 108 Φ42 110 12 45 160 14.5 320 335×335 450 870
180M 279 241 121 Φ48 110 14 51.5 180 14.5 355 370×370 500 880
180L 279 279 121 Φ48 110 14 51.5 180 14.5 355 370×370 500 980

YVP B5 Series H63-180:
 

C Installation Dimensions (mm)
D E F G M N P S T AC HD L
63 Φ11 23 4 12.5 115 95 140 10 3 120×120 104 260
71 Φ14 30 5 16 130 110 160 10 3.5 130×130 107 295
80M Φ19 40 6 21.5 165 130 200 12 3.5 145×145 115 340
90S Φ24 50 8 27 165 130 200 12 3.5 160×160 122 390
90L Φ24 50 8 27 165 130 200 12 3.5 160×160 122 400
100L Φ28 60 8 31 215 180 250 14.5 4 185×185 137 430
112M Φ28 60 8 31 215 180 250 14.5 4 200×200 155 460
132S Φ38 80 10 41 265 230 300 14.5 4 245×245 180 525
132M Φ38 80 10 41 265 230 300 14.5 4 245×245 180 252
160M Φ42 110 12 45 300 250 350 18.5 5 335×335 290 850
160L Φ42 110 12 45 300 250 350 18.5 5 335×335 290 870
180M Φ48 110 14 51.5 300 250 350 18.5 5 370×370 340 880
180L Φ48 110 14 51.5 300 250 350 18.4 5 370×370 340 980

YVP B14 Series H63-112:
 

Frame size Installation Dimensions (mm)
D E F G M N P S T AC HD L
63 Φ11 23 4 12.5 75 60 90 M5 2.5 120×120 104 260
71 Φ14 30 5 16 85 70 105 M6 2.5 130×130 107 295
80 Φ19 40 6 21.5 100 80 110 M6 3 145×145 115 340
90S Φ24 50 8 27 115 95 120 M8 3 160×160 122 390
90L Φ24 50 8 27 115 95 120 M8 3 160×160 122 400
100L Φ28 60 8 31 130 110 155 M8 3.5 185×185 137 430
112M Φ28 60 8 31 130 110 160 M8 3.5 200×200 155 460

 

Product Parameters

YS/MS Series:

TYPE RATED OUTPUT RATED
SPEED
EFFICIENCY POWER
FOCTOR
RATED
CURRENT
RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TOROUE LOCKED ROTOR TORQUE
RATED TORQUE RATED TORQUE RATED CURRENT
  KW HP rpm η%(IE2) cosφ A Nm Ts/Tn Tmax/Tn IS/In
YS-5612 0.09  1/8 2680 62.0 0.68 0.32 0.307 2.3 2.3 6.0
YS-5622 0.12  1/6 2660 67.0 0.71 0.38 0.410 2.3 2.3 6.0
YS-6312 0.18  1/4 2710 69.0 0.75 0.53 0.614 2.3 2.3 6.0
YS-6322 0.25  1/3 2730 72.0 0.78 0.68 0.853 2.3 2.3 6.0
YS-7112 0.37  1/2 2760 73.5 0.80 0.96 1.260 2.3 2.3 6.0
YS-7122 0.55  3/4 2770 75.5 0.82 1.35 1.880 2.3 2.3 6.0
YS-8012 0.75 1.0 2770 76.5 0.85 1.75 2.560 2.2 2.3 6.0
YS-8571 1.10 1.5 2800 77.0 0.85 2.55 3.750 2.2 2.3 7.0
YS-90S-2 1.50 2.0 2840 78.5 0.85 3.42 5.040 2.2 2.3 7.0
YS-90L-2 2.20 3.0 2840 81.0 0.86 4.80 7.400 2.2 2.3 7.0
YS-100L-2 3.00 4.0 2890 84.6 0.87 6.17 9.910 2.2 2.3 7.8
YS-5614 0.06 1/12 1320 56.0 0.58 0.28 0.410 2.4 2.4 6.0
YS-5624 0.09  1/8 1320 58.0 0.61 0.39 0.614 2.4 2.4 6.0
YS-6314 0.12  1/6 1350 60.0 0.63 0.48 0.819 2.4 2.4 6.0
YS-6324 0.18  1/4 1350 64.0 0.66 0.65 1.230 2.4 2.4 6.0
YS-7114 0.25  1/3 1350 67.0 0.68 0.83 1.710 2.4 2.4 6.0
YS-7124 0.37  1/2 1350 69.5 0.72 1.12 2.520 2.4 2.4 6.0
YS-8014 0.55  3/4 1380 73.5 0.73 1.56 3.750 2.4 2.4 6.0
YS-8571 0.75 1.0 1390 75.5 0.75 2.01 5.120 2.3 2.4 6.5
YS-90S-4 1.10 1.5 1400 78.0 0.78 2.75 7.400 2.3 2.4 6.5
YS-90L-4 1.50 2.0 1400 79.0 0.79 3.65 10.100 2.3 2.4 6.5
YS-100L1-4 2.20 3.0 1440 84.3 0.81 4.90 14.600 2.3 2.3 7.6
YS-100L2-4 3.00 4.0 1440 85.5 0.82 6.50 19.900 2.3 2.3 7.6
YS-7116 0.18 1/4 910 59.0 0.61 0.76 1.890 2.0 2.0 5.5
YS-7126 0.25 1/3 910 63.0 0.62 0.97 2.260 2.0 2.0 5.5
YS-8016 0.37 1/2 910 68.0 0.62 1.33 3.880 2.0 2.0 5.5
YS-8026 0.55 3/4 910 71.0 0.64 1.84 5.770 2.0 2.0 5.5
YS-90S-6 0.75 1.0 920 73.0 0.68 2.30 7.790 2.0 2.1 5.5
YS-90L-6 1.10 1.5 920 74.0 0.70 3.23 11.400 2.0 2.1 6.0
YS-100L-6 1.50 2.0 940 79.0 0.75 3.38 15.200 2.0 2.1 6.5
YS-711-8 0.09 0.12 600 40.0 0.57 0.60 1.950 1.8 1.9 2.8
YS-712-8 0.12 0.18 600 45.0 0.57 0.71 2.160 1.8 1.9 2.8
YS-801-8 0.18 0.25 645 51.0 0.61 0.88 2.490 1.8 2.0 3.3
YS-802-8 0.25 0.37 645 54.0 0.61 1.15 3.640 1.8 2.0 3.3
YS-90S-8 0.37 0.50 670 62.0 0.61 1.49 5.120 1.8 2.0 4.0
YS-90L-8 0.55 0.75 670 63.0 0.61 2.17 7.610 1.8 2.1 4.0

YE3 Series:

TYPE RATED OUTPUT RATED
SPEED
EFFICIENCY POWER
FOCTOR
RATED
CURRENT
RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TOROUE LOCKED ROTOR TORQUE
RATED TORQUE RATED TORQUE RATED CURRENT
  KW HP rpm η%(IE3) cosφ A Nm Ts/Tn Tmax/Tn IS/In
YE3-801-2 0.75 1.0 2880 80.7 0.82 1.72 2.49 2.3 2.3 7.0
YE3-802-2 1.10 1.5 2880 82.7 0.83 2.43 3.65 2.2 2.3 7.3
YE3-90S-2 1.50 2.0 2895 84.2 0.84 3.22 4.95 2.2 2.3 7.6
YE3-90L-2 2.20 3.0 2895 85.9 0.85 4.58 7.26 2.2 2.3 7.6
YE3-100L-2 3.00 4.0 2895 87.1 0.87 6.02 9.90 2.2 2.3 7.8
YE3-160L-2 18.50 25.0 2940 92.4 0.89 34.20 60.10 2.0 2.3 8.2
YE3-802-4 0.75 1.0 1420 82.5 0.75 1.84 5.04 2.3 2.3 6.6
YE3-90s-4 1.10 1.5 1445 84.1 0.76 2.61 7.27 2.3 2.3 6.8
YE3-90L-4 1.50 2.0 1445 85.3 0.77 3.47 9.91 2.3 2.3 7.0
YE3-100L1-4 2.20 3.0 1435 86.7 0.81 4.76 14.60 2.3 2.3 7.6
YE3-100L2-4 3.00 4.0 1435 87.7 0.82 6.34 20.00 2.3 2.3 7.6
YE3-112M-4 4.00 5.5 1440 88.6 0.82 8.37 26.50 2.2 2.3 7.8
YE3-132S-4 5.50 7.5 1460 89.6 0.83 11.20 36.00 2.0 2.3 7.9
YE3-132M-4 7.50 10.0 1460 90.4 0.84 15.00 49.10 2.0 2.3 7.5
YE3-160M-4 11.00 15.0 1465 91.4 0.85 21.50 71.70 2.2 2.3 7.7
YE3-160L-4 15.00 20.0 1465 92.1 0.86 28.80 97.80 2.2 2.3 7.8
YE3-180M-4 18.50 25.0 1470 92.6 0.86 35.30 120.20 2.0 2.3 7.8
YE3-180L-4 22.00 30.0 1470 93 0.86 41.80 142.90 2.0 2.3 7.8
YE3-90S-6 0.75 1.0 935 78.9 0.71 2.03 7.66 2.0 2.1 6.0
YE3-90L-6 1.10 1.5 945 81 0.73 2.83 11.10 2.0 2.1 6.0
YE3-100L-6 1.50 2.0 949 82.5 0.73 3.78 15.10 2.0 2.1 6.5
YE3-112M-6 2.20 3.0 955 84.3 0.74 5.36 22.00 2.0 2.1 6.6
YE3-132S-6 3.00 4.0 968 85.6 0.74 7.20 29.60 2.0 2.1 6.8
YE3-132M1-6 4.00 5.5 968 86.8 0.74 9.46 39.50 2.0 2.1 6.8
YE3-132M2-6 5.50 7.5 968 88 0.75 12.70 54.30 2.0 2.1 7.0
YE3-160M-6 7.50 10.0 970 89.1 0.79 16.20 73.80 2.0 2.1 7.0
YE3-160L-6 11.00 15.0 970 90.3 0.8 23.10 108.30 2.0 2.1 6.2
YE3-180L-6 18.50 20.0 975 91.2 0.81 30.90 146.90 2.0 2.1 7.3

YE4 Series:

  OUTPUT RATED CURRENT ROTATE SPEED EFFICIENCY POWER FOCTOR RATED TORQUE LOCKED ROTOR TORQUE LOCKED ROTOR CURRENT MAXIMUM TORQUE NOISE
TYPE RATED TORQUE RATED CURRENT RATED TORQUE
  kW A r/min Eff.%(IE4) P.F N.m Tst Ist Tmax dB(A)
  TN IN TN
SYNCHRO-SPEED 3000r/min
YE4-80M1-2 0.75 1.6 2895 83.5 0.83 2.47 2.2 8.5 2.3 62
YE4-80M2-2 1.1 2.4 2895 85.2 0.83 3.63 2.2 8.5 2.3 62
YE4-90S-2 1.5 3.1 2880 86.5 0.85 4.97 2.2 9.0 2.3 67
YE4-90L-2 2.2 4.4 2880 88.0 0.86 7.30 2.2 9.0 2.3 67
YE4-100L-2 3 5.9 2905 89.1 0.87 9.86 2.2 9.5 2.3 74
YE4-112M-2 4 7.7 2920 90.0 0.88 13.10 2.2 9.5 2.3 77
YE4-132S1-2 5.5 10.4 2945 90.0 0.88 17.80 2.0 9.5 2.3 79
YE4-132S2-2 7.5 14 2940 91.7 0.89 24.40 2.0 9.5 2.3 79
YE4-160M1-2 11 20.3 2965 92.6 0.89 35.40 2.0 9.5 2.3 81
YE4-160M2-2 15 27.5 2965 93.3 0.89 48.30 2.0 9.5 2.3 81
YE4-160L-2 18.5 33.7 2965 93.7 0.89 59.60 2.0 9.5 2.3 81
SYNCHRO-SPEED1500r/min
YE4-80M1-4 0.55 1.4 1440 83.9 0.74 3.65 2.4 6.6 2.3 56
YE4-80M2-4 0.75 1.8 1440 85.7 0.74 4.97 2.3 8.5 2.3 56
YE4-90S-4 1.1 2.6 1445 87.2 0.75 7.27 2.3 8.5 2.3 59
YE4-90L-4 1.5 3.4 1445 88.2 0.76 9.91 2.3 9.0 2.3 59
YE4-100L1-4 2.2 4.7 1450 89.5 0.79 14.50 2.3 9.0 2.3 64
YE4-100L2-4 3 6.3 1450 90.4 0.8 19.80 2.3 9.5 2.3 64
YE4-112M-4 4 8.3 1460 91.1 0.8 26.20 2.3 9.5 2.3 65
YE4-132S-4 5.5 11.4 1475 91.1 0.8 35.60 2.0 9.5 2.3 71
YE4-132M-4 7.5 15.2 1470 92.6 0.81 48.70 2.0 9.5 2.3 71
YE4-160M-4 11 21.6 1470 93.3 0.83 71.50 2.0 9.5 2.3 73
YE4-160L-4 15 28.9 1470 93.9 0.84 97.40 2.0 9.5 2.3 73
SYNCHRO-SPEED1000r/min
YE4-80M1-6 0.37 1.1 940 78.0 0.68 3.76 1.9 6.0 2.1 54
YE4-80M2-6 0.55 1.5 940 80.9 0.68 5.59 1.9 6.0 2.1 54
YE4-90S-6 0.75 2 950 82.7 0.7 7.54 2.1 7.5 2.1 57
YE4-90L-6 1.1 2.8 950 84.5 0.7 11.10 2.1 7.5 2.1 57
YE4-100L-6 1.5 3.7 960 85.9 0.71 14.90 2.1 7.5 2.1 61
YE4-112M-6 2.2 5.4 975 87.4 0.71 21.50 2.1 7.5 2.1 65
YE4-132S-6 3 7.2 985 88.6 0.71 29.10 2.0 7.5 2.1 69
YE4-132M1-6 4 9.4 985 89.5 0.72 38.80 2.0 8.0 2.1 69
YE4-132M2-6 5.5 12.8 980 90.5 0.72 53.60 2.0 8.0 2.1 69
YE4-160M-6 7.5 16.4 980 91.3 0.76 73.10 2.0 8.0 2.1 73
YE4-160L-6 11 23.5 980 92.3 0.77 107.00 2.0 8.5 2.1 73

YEJ 3000r/min 380V 50Hz:

TYPE RATED OUTPUT RATED SPEED EFFICENCY POWER FOCTOR RATED CURRENT RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TORQUE STATIC BRAKE TCRQUE BRAKE TIME
RATED TORQUE RATED TORQUE DC
  KW rpm η% COSφ A Nm Ts/Tn Tmax/Tn NM  S
YEJ-631-2 0.18 2800 65.0 0.80 0.53 0.61 2.2 2.2 3.5 0.10
YEJ-632-2 0.25 2800 68.0 0.81 0.69 0.85 2.2 2.2 3.5 0.10
YEJ-711-2 0.37 2830 70.0 0.81 0.99 1.25 2.2 2.2 4.0 0.10
YEJ-712-2 0.55 2830 73.0 0.82 1.40 1.86 2.2 2.3 4.0 0.10
YEJ-801-2 0.75 2840 75.0 0.83 1.83 2.52 2.2 2.3 7.5 0.10
YEJ-802-2 1.10 2840 77.0 0.84 2.55 3.70 2.2 2.3 7.5 0.10
YEJ-90S-2 1.50 2840 79.0 0.84 3.39 5.04 2.2 2.3 15 0.15
YEJ-90L-2 2.20 2840 81.0 0.85 4.80 7.40 2.2 2.3 15 0.15
YEJ-100L1-2 3.00 2860 83.0 0.87 6.31 10.00 2.2 2.3 30 0.15
YEJ-100L2-2 4.00 2880 85.0 0.88 8.22 13.30 2.2 2.3 40 0.15
YEJ-112M-2 5.50 2910 86.0 0.88 11.2 18.00 2.2 2.3 80 0.15
YEJ-132S-2 7.00 2910 87.0 0.88 15.1 24.60 2.2 2.3 80 0.15
YEJ-132M-2 11.00 2930 88.0 0.89 21.3 35.90 2.2 2.3 150 0.30
YEJ-160M-2 15.00 2930 89.0 0.89 28.8 48.90 2.2 2.2 150 0.30
YEJ-160L-2 18.50 2935 90.0 0.90 34.7 60.20 2.2 2.2 150 0.30
YEJ-180M-2 22.00 2935 90.0 0.90 41.3 71.60 2.2 2.2 200 0.30

YEJ 1500r/min 380V 50Hz:

TYPE RATED OUTPUT RATED SPEED EFFICENCY POWER FOCTOR RATED CURRENT RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TORQUE STATIC BRAKE TCRQUE BRAKE TIME
RATED TORQUE RATED TORQUE DC
  KW rpm η% COSφ A Nm Ts/Tn Tmax/Tn NM  S
YEJ-631-4 0.12 1360 57.0 0.72 0.44 0.84 2.2 2.0 3.5 0.10
YEJ-632-4 0.18 1360 60.0 0.73 0.62 1.26 2.2 2.0 3.5 0.10
YEJ-711-4 0.25 1375 65.0 0.74 0.79 1.74 2.2 2.0 4.0 0.10
YEJ-712-4 0.37 1375 67.0 0.75 1.12 2.57 2.2 2.0 4.0 0.10
YEJ-801-4 0.55 1405 71.0 0.75 1.57 3.74 2.2 2.4 7.5 0.10
YEJ-802-4 0.75 1405 73.0 0.76 2.02 5.10 2.2 2.4 7.5 0.10
YEJ-90S-4 1.10 1445 75.0 0.77 2.82 7.27 2.2 2.3 15 0.15
YEJ-90L-4 1.50 1445 78.0 0.79 3.7 9.91 2.2 2.3 15 0.15
YEJ-100L1-4 2.20 1440 80.0 0.81 5.16 14.60 2.2 2.3 30 0.15
YEJ-100L2-4 3.00 1440 82.0 0.82 6.78 19.90 2.2 2.3 30 0.15
YEJ-112M-4 4.00 1440 84.0 0.82 8.82 26.50 2.2 2.3 40 0.15
YEJ-132S-4 5.50 1440 85.0 0.83 11.7 36.50 2.2 2.3 80 0.15
YEJ-132M-4 7.50 1440 87.0 0.84 15.6 49.70 2.2 2.3 80 0.15
YEJ-160M-4 11.00 1450 88.0 0.85 21.3 72.40 2.2 2.2 150 0.30
YEJ-160L-4 15.00 1450 89.0 0.85 30.1 98.80 2.2 2.2 150 0.30
YEJ-180M-4 18.50 1455 90.5 0.86 36.5 121.40 2.2 2.2 150 0.30
YEJ-180L-4 22.00 1455 91.0 0.86 43.1 144.40 2.0 2.2 200 0.30

YEJ 1000r/min 380V 50Hz: 

TYPE RATED OUTPUT RATED SPEED EFFICENCY POWER FOCTOR RATED CURRENT RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TORQUE STATIC BRAKE TCRQUE BRAKE TIME
RATED TORQUE RATED TORQUE DC
  KW rpm η% COSφ A Nm Ts/Tn Tmax/Tn NM  S
YEJ-711-6 0.18 900 56.0 0.66 0.71 19.10 1.9 2.0 4.0 0.10
YEJ-712-6 0.25 900 59.0 0.68 0.95 2.65 1.9 2.0 4.0 0.10
YEJ-801-6 0.37 910 62.0 0.70 1.30 3.88 1.9 2.0 7.5 0.10
YEJ-802-6 0.55 910 65.0 0.72 1.79 5.77 1.9 2.1 7.5 0.10
YEJ-90S-6 0.75 930 69.0 0.72 2.26 7.70 2.1 2.1 15 0.15
YEJ-90L-6 1.10 940 72.0 0.73 3.14 11.20 2.1 2.1 15 0.15
YEJ-100L-6 1.50 940 76.0 0.76 3.95 15.20 2.2 2.1 30 0.15
YEJ-112M-6 2.20 96o 79.0 0.76 5.57 21.90 2.2 2.1 40 0.15
YEJ-132S-6 3.00 960 81.0 0.76 7.40 29.80 2.2 2.1 80 0.15
YEJ-132M1-6 4.00 960 82.0 0.76 9.63 39.80 2.2 2.1 80 0.15
YEJ-132M2-6 5.50 960 84.0 0.77 12.90 54.70 2.2 2.1 150 0.30
YEJ-160M-6 7.50 970 86.0 0.77 17.00 73.80 1.8 2.1 150 0.30
YEJ-160L-6 11.00 970 87.5 0.78 24.30 108.30 1.9 2.1 150 0.30
YEJ-180L-6 15.00 970 89.0 0.81 31.60 147.70 2.1 2.1 200 0.30

YVP 3000r/min 380V 50Hz:

TYPE RATED OUTPUT RATED SPEED EFFICENCY POWER FOCTOR RATED CURRENT RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TORQUE FREOUENCY CONVERSION BLOWER
RATED TORQUE RATED TORQUE VOLTAGEV SPEED
KW rpm η% COSφ A Nm Ts/Tn Tmax/Tn THREE PHASE SINGLE PHASE RPM
YVP-631-2 0.18 2800 65.0 0.80 0.53 0.61 2.2 2.2 380 220 2800
YVP-632-2 0.25 2800 68.0 0.81 0.69 0.85 2.2 2.2 380 220 2800
YVP-711-2 0.37 2830 70.0 0.81 0.99 1.25 2.2 2.2 380 220 2800
YVP-712-2 0.55 2830 73.0 0.82 1.40 1.86 2.2 2.3 380 220 2800
YVP-801-2 0.75 2840 75.0 0.83 1.83 2.52 2.2 2.3 380 220 2800
YVP-802-2 1.10 2840 77.0 0.85 2.55 3.70 2.2 2.3 380 220 2800
YVP-90S-2 1.50 2840 79.0 0.85 3.39 5.04 2.2 2.3 380 220 2800
YVP-90L-2 2.20 2840 81.0 0.86 4.80 7.40 2.2 2.3 380 220 2800
YVP-100L-2 3.00 2860 83.0 0.87 6.31 10.0 2.2 2.3 380 220 2800
YVP-112M-2 4.00 2880 84.0 0.88 8.22 13.3 2.2 2.3 380 220 2800
YVP-132S1-2 5.50 2910 85.0 0.88 11.2 18.0 2.2 2.3 380 220 2800
YVP-132S2-2 7.50 2910 86.0 0.88 15.1 24.6 2.2 2.3 380 220 2800
YVP-160M1-2 11.0 2930 88.0 0.89 21.3 35.9 2.2 2.3 380 220 2800
YVP-160M2-2 15.0 2930 89.0 0.89 28.8 48.9 2.2 2.3 380 220 2800
YVP-160L-2 18.5 2935 90.0 0.90 34.7 60.2 2.2 2.3 380 220 2800
YVP-180M-2 22.0 2935 90.0 0.90 41.3 71.6 2.0 2.3 380 220 2800

YVP 1500r/min 380V 50Hz:

TYPE RATED OUTPUT RATED SPEED EFFICENCY POWER FOCTOR RATED CURRENT RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TORQUE FREOUENCY CONVERSION BLOWER
RATED TORQUE RATED TORQUE VOLTAGEV SPEED
KW rpm η% COSφ A Nm Ts/Tn Tmax/Tn THREE PHASE SINGLE PHASE RPM
YVP-631-4 0.12 1360 57.0 0.72 0.44 0.84 2.2 2.0 380 220 2800
YVP-632-4 0.18 1360 60.0 0.73 0.62 1.26 2.2 2.0 380 220 2800
YVP-711-4 0.25 1375 65.0 0.74 0.79 1.74 2.2 2.0 380 220 2800
YVP-712-4 0.37 1375 67.0 0.75 1.12 2.57 2.2 2.0 380 220 2800
YVP-801-4 0.55 1405 71.0 0.75 1.57 3.74 2.2 2.4 380 220 2800
YVP-802-4 0.75 1405 73.0 0.77 2.02 5.10 2.2 2.4 380 220 2800
YVP-90S-4 1.10 1445 75.0 0.79 2.82 7.27 2.2 2.3 380 220 2800
YVP-90L-4 1.50 1445 78.0 0.79 3.70 9.91 2.2 2.3 380 220 2800
YVP-100L1-4 2.20 1440 80.0 0.81 5.16 14.60 2.2 2.3 380 220 2800
YVP-100L2-4 3.00 1440 82.0 0.82 6.78 19.90 2.2 2.3 380 220 2800
YVP-112M-4 4.00 1440 84.0 0.82 8.82 26.50 2.2 2.3 380 220 2800
YVP-132S-4 5.50 1440 85.0 0.84 11.70 36.50 2.2 2.3 380 220 2800
YVP-132M-4 7.50 1440 87.0 0.84 15.60 49.70 2.2 2.3 380 220 2800
YVP-160M-4 11.0 1450 88.0 0.85 21.30 72.40 2.2 2.2 380 220 2800
YVP-160L-4 15.0 1450 89.0 0.85 30.10 98.80 2.2 2.2 380 220 2800
YVP-180M-4 18.5 1455 90.5 0.86 36.50 121.40 2.2 2.2 380 220 2800
YVP-180L-4 22.0 1455 91.0 0.86 43.10 144.40 2.0 2.2 380 220 2800

YVP 1000r/min 380V 50Hz: 

TYPE RATED OUTPUT RATED SPEED EFFICENCY POWER FOCTOR RATED CURRENT RATED TORQUE LOCKED ROTOR TORQUE MAXIMUM TORQUE FREOUENCY CONVERSION BLOWER
RATED TORQUE RATED TORQUE VOLTAGEV SPEED
KW rpm η% COSφ A Nm Ts/Tn Tmax/Tn THREE PHASE SINGLE PHASE RPM
YVP-711-6 0.18 900 58.0 0.66 0.71 1.91 1.9 2.0 380 220 2800
YVP-712-6 0.25 900 59.0 0.68 0.95 2.65 1.9 2.0 380 220 2800
YVP-801-6 0.37 910 62.0 0.70 1.30 3.88 1.9 2.0 380 220 2800
YVP-802-6 0.55 910 65.0 0.72 1.79 5.77 1.9 2.1 380 220 2800
YVP-90S-6 0.75 930 70.0 0.72 2.26 7.70 2.1 2.1 380 220 2800
YVP-90L-6 1.10 940 73.0 0.73 3.14 11.2 2.1 2.1 380 220 2800
YVP-100L-6 1.50 940 76.0 0.76 3.95 15.2 2.2 2.1 380 220 2800
YVP-112M-6 2.20 960 79.0 0.76 5.57 21.9 2.2 2.1 380 220 2800
YVP-132S-6 3.00 960 81.0 0.76 7.40 29.8 2.2 2.1 380 220 2800
YVP-132M1-6 4.00 960 83.0 0.76 9.63 39.8 2.2 2.1 380 220 2800
YVP-132M2-6 5.50 960 84.0 0.77 12.9 54.7 2.2 2.1 380 220 2800
YVP-160M-6 7.50 970 86.0 0.78 17.0 73.8 1.8 2.1 380 220 2800
YVP-160L-6 11.0 970 87.0 0.79 24.3 108.3 1.9 2.1 380 220 2800
YVP-180L-6 15.0 970 89.0 0.81 31.6 147.7 2.1 2.1 380 220 2800

 

 

Company Profile

 

TLWERK, established by the R&D, production and sales team with more than 10 years of technical experience, is a professional trade company.

We focus on the R&D, technology and sales services of induction motors and motor power source systems, especially for the customized development of products according to the specific application requirements of customers.

The products are produced and tested by our professional motor manufacturers and related motor system manufacturers in the partnership.

The developed three-phase asynchronous motor series are: YS/MS, YL/ML, YE3, YE4, YEJ, YVP and permanent magnet motors.

Our products have got a good domestic market and a good fame in more than 30 provinces and cities in China, and now gradually expand the international market.

We have our own experienced R&D team, modern production lines and high-precision testing equipment. The manufacturer strictly implements the ISO9001-2015 quality management system, and all products have been inspected, and have obtained national CCC certification and international CE certification, as well as other relevant international certifications. Our motor products are widely used in different fields such as reducers, hydraulic equipment, lifting equipment, fans, wind power, home appliances, food, clothing, papermaking, packaging, ceramics, printing, chemical industry, animal husbandry machinery, woodworking machinery, agriculture and water conservancy.

Production & Workshop

We adhere to the business philosophy of “Life, based on quality; Trust, based on honesty; Win-win cooperation”, and insists on giving back to all customers with high-quality products and comprehensive services!

Certifications

Packaging & Shipping

FAQ

1.How about your MOQ and lead time?
Both MOQ and lead time depends on specific products. Generally speaking, it cost 10-30 days.

2.Can I get sample?
Yes. We offer sample motor.

3.Is customized service available?
OEM & ODM both are available. Please inform us with output power, speed rpm, output torque, using voltage and application range.

4. What is your payment term?
30% T/T in advance, 70% balance before shipment
30% T/T in advance, 70% balance 30 days after BL date by ocean, 15 days after AWB date by air, after a long-term stable cooperation.

5. What about warranty?
One year, during the guarantee period, we will supply freely of the easy damaged parts for the possible problems except for the incorrect operation. After expiration, we supply cost spare parts for alternator maintenance.

6.Why us?
* Professional factory for Electric Motor in China
*Safety / Energy Consumption / Superior Life
* Full of export experiences.
* 100% tested before delivery
* A complete set of motor solutions can be provided.
* Perfect performance, low noise, slight vibration, reliable running, good appearance, small volume, light weight and easy maintenance.
* CE/ISO Approved
 

Before Sale After Sale
1 Sample Confirmation 1 Comprehensive service with separate after-sale team
Providing information consulting and technical guidance. 2 Satisfied solution while any problem identified.
3 Packaging can be customized. 3 Exclusive and unique solution provided by professional engineers.
4 Reply to your enquiry in 24 working hours. 4 New craft, new technology and other related advisory services.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial, Household Appliances
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: YVP Series Frequency Control
Rotor Structure: Squirrel-Cage
Casing Protection: Protection Type
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China wholesaler 1.5kw 2840rpm Horizontal Installation 3 Phase Gear Motor for Conveyor   with Best Sales China wholesaler 1.5kw 2840rpm Horizontal Installation 3 Phase Gear Motor for Conveyor   with Best Sales
editor by CX 2024-04-12

China OEM CV High Ratio Type 3 Phase Brake Gear Motor with Gearbox Speed Reducer with Hot selling

Product Description

3 Phase AC Reducer Motor 1/2hp 220V 380V 400W Gear Precision Foot Mounted Reducer Motor

CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.

Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.

This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
 

Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.

 

Type CH series  three phase or single phase ac motors for industrial use 
Voltage 220VAC, 380VAC, 415VAC
Power range Power range is 0.1KW to 3.7KW
Output Speed Speed range is from 7rpm to 500rpm
Phase Single phase and 3phases for choice
Gears Special alloy steel and high precise gears
Grease Good grease and no need add grease during using
Cooling Full closed fan
USE This motor is widely used in
packing machine, textil machine
motor is widely used in mix 
machine,elevator, conveyor,etc.
OEM Service We offer OEM service.

  

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Samples:
US$ 70/Piece
1 Piece(Min.Order)

|

Customization:
Available

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gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China OEM CV High Ratio Type 3 Phase Brake Gear Motor with Gearbox Speed Reducer   with Hot selling	China OEM CV High Ratio Type 3 Phase Brake Gear Motor with Gearbox Speed Reducer   with Hot selling
editor by CX 2024-04-11

China hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor with Good quality

Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 8 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: cycloidal
Output Torque: 99999N.m
Input Speed: 1450rpm
Output Speed: 1000
Ratio: 6-51133
Material: Cast Iron
Material of output: high-strength alloy steel
Rotation Direction: Normal or Reverse
Color: Customer Requests
Material of gear: 20CrMoTi
Quality Control System: GB/T19001- 2008
Packaging Details: Stanard wooden case, or wooden pallet

HangZhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motorQuick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer Input Speed: 1000-1500rmp Output Speed: 0.3-280rpmCertification: ISO9001 CE Ex Power:0.09-132KW Warranty: 1Years

Product NameX/B Series vertical type cycloidal reducer
The Gear MaterialGCR15
The case MaterialCast Iron
ColorBlue,Green, or Customized
HS Code84834090
ModelXLD3
Delivery time10-12days
BrandTIANGOU

Company Information
Certifications
Expo& Customers
Our Services
Packaging & Shipping
FAQ: Are you trading company or manufacturer ?A: We are factory.
Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us as below:
Contact us

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor     with Good quality China hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor     with Good quality
editor by czh2023-02-08

China hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor gearbox design

Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 8 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: cycloidal
Output Torque: 99999N.m
Input Speed: 1450rpm
Output Speed: 1000
Ratio: 6-51133
Material: Cast Iron
Material of output: high-strength alloy steel
Rotation Direction: Normal or Reverse
Color: Customer Requests
Material of gear: 20CrMoTi
Quality Control System: GB/T19001- 2008
Packaging Details: Stanard wooden case, or wooden pallet

HangZhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motorQuick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer Input Speed: 1000-1500rmp Output Speed: 0.3-280rpmCertification: ISO9001 CE Ex Power:0.09-132KW Warranty: 1Years

Product NameX/B Series vertical type cycloidal reducer
The Gear MaterialGCR15
The case MaterialCast Iron
ColorBlue,Green, or Customized
HS Code84834090
ModelXLD3
Delivery time10-12days
BrandTIANGOU

Company Information
Certifications
Expo& Customers
Our Services
Packaging & Shipping
FAQ: Are you trading company or manufacturer ?A: We are factory.
Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us as below:
Contact us

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor     gearbox design		China hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor     gearbox design
editor by czh2023-02-07

China Custom hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor best automatic gearbox

Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 8 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: cycloidal
Output Torque: 99999N.m
Input Speed: 1450rpm
Output Speed: 1000
Ratio: 6-51133
Material: Cast Iron
Material of output: high-strength alloy steel
Rotation Direction: Normal or Reverse
Color: Customer Requests
Material of gear: 20CrMoTi
Quality Control System: GB/T19001- 2008
Packaging Details: Stanard wooden case, or wooden pallet

HangZhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motorQuick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer Input Speed: 1000-1500rmp Output Speed: 0.3-280rpmCertification: ISO9001 CE Ex Power:0.09-132KW Warranty: 1Years

Product NameX/B Series vertical type cycloidal reducer
The Gear MaterialGCR15
The case MaterialCast Iron
ColorBlue,Green, or Customized
HS Code84834090
ModelXLD3
Delivery time10-12days
BrandTIANGOU

Company Information
Certifications
Expo& Customers
Our Services
Packaging & Shipping
FAQ: Are you trading company or manufacturer ?A: We are factory.
Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us as below:
Contact us

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Custom hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor     best automatic gearbox	China Custom hangzhou cycloidal reducer xwd5-11 cycloidal cycloidal drive gearbox reducer 3 phase motor gearbox 1 hp gear motor     best automatic gearbox
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